Food, Dairy, & Beverage

Food, Dairy, & Beverage Gaskets / Plates

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Food, Dairy, & Beverage Heat Exchanger Gasket Solutions

Overview & Key Applications

Gasketed plate heat exchangers are the workhorses for pasteurization (milk, juice, beer wort), UHT treatment of dairy, beverage chilling, yeast/culture cooling, CIP-heating, and heating sugar syrups or sauces. Their modular plate packs allow capacity adjustments to match shifting production volumes, and quick disassembly for cleaning is crucial to maintain food.

Plate Heat Exchanger Gasket Materials & Hygienic Design

In the Food, Dairy & Beverage sector, plate heat exchangers are built from food-grade stainless steels—typically 304 or 316L—or, when handling acidic juices, titanium, all chosen for their corrosion resistance, hygienic crevice-free profiles, and easy cleanability.

In applications where cross-contamination absolutely cannot occur, double-wall plates (like Alfa Laval’s Gemini or APV’s DuoSafety) or dual-gasket port designs (as offered by GEA/Kelvion) provide built-in leak detection and diversion. And because this industry often deals with viscous fluids or particulates, many plates employ wide-gap or free-flow channel patterns to ensure smooth handling without fouling.

Gasketed Plate And Frame Heat Exchanger Material Guide

Picking the right gasket is all about matching temperature, chemical exposure, and cleanability:

EPDM (FDA-grade):

Handles hot water, steam, caustic cleaners; temperature range –15 °C to 150 °C; tasteless/odorless.

NBR (FDA-grade):

Resists oils/fats; ideal for high-fat dairy sections; service ≤110 °C.

Silicone:

Flexible, good for broad temperature swings; used in specialty food lines.

FKM/Viton:

For high-temperature or aggressive‐chemical cleaning (steam >150 °C).

HNBR:

For fatty or oily food streams at elevated temperatures.

Top Manufacturers & Models

When it comes to spares availability and service backing, these brands lead the pack:

Alfa Laval:

FrontLine, BaseLine – clip-on gaskets, EPDM/NBR/FKM; gentle plate patterns for particulates.

Paul Mueller Company:

Accu-Therm Sanitary – 3-A certified, clip EPDM/NBR gaskets, smooth plates for easy cleaning.

Danfoss (SONDEX):

FoodLine, Free Flow – free-flow plates for viscous/pulpy fluids; EPDM-HT, NBR-HT, Viton.

PKelvion:

Stainless steel PHEs, Free Flow – food-approved EPDM/NBR, wide-gap for fibers.

Tetra Pak:

Plate Heat Exchanger – integrated in processing lines, food-grade EPDM/NBR clip gaskets.

AGC Heat Transfer:

Food & Beverage PHEs – rubber gaskets (likely EPDM/NBR) for various viscosities.

Food, Dairy, & Beverage Gaskets and Plates

Manufacturer Popular Models Typical Gasket Materials
AGC Heat Transfer Plate Heat Exchangers for Food & Beverage Likely Food-grade EPDM or NBR (Rubber gaskets)
Alfa Laval FrontLine, BaseLine, M Line Food-grade NBR (NBRFF), Food-grade EPDM (EPDMFF), Viton
Alfa Laval Tetra Pak Series Clip6 (C6), Clip8 (C8), Clip10 (C10), and Clip12 (C12) Likely Food-grade EPDM or NBR (Rubber gaskets)
Alfa Laval Wide Gap Series A30 Wide Gap, WG350, WG200, WG100 Likely Food-grade EPDM or NBR (Rubber gaskets)
Alfa Laval Dairy H7 Likely Food-grade EPDM or NBR (Rubber gaskets)
APV Wide Gap Series Likely Food-grade EPDM or NBR (Rubber gaskets)
Danfoss (Sondex) SONDEX® Sanitary plate heat exchangers, Free Flow plate heat exchangers EPDM-HT, NBR-HT, Viton
GEA Wide Gap Series N40, FA159, FA161, FA184, and FA192 Likely Food-grade EPDM or NBR (Rubber gaskets)
Kelvion Stainless steel versions for food and pharmaceutical applications, Free Flow series Food-grade EPDM, Food-grade NBR, Others with food approval
Paul Mueller Company Accu-Therm Sanitary Plate Heat Exchanger Likely Food-grade EPDM, Food-grade NBR
Sondex S series, S47 Likely Food-grade EPDM or NBR (Rubber gaskets)
Tetra Pak Tetra Pak® Plate Heat Exchanger Likely Food-grade EPDM or NBR (Clip-on)
Tranter Wide Gap Series & GX and UX Series Likely Food-grade EPDM or NBR (Rubber gaskets)

Frequently Asked Questions

PHEs are extensively used in the Food, Dairy, & Beverage industry for critical heating and cooling applications that ensure product safety, quality, and shelf life. They are fundamental in processes such as milk and cheese milk pasteurization, ultra-high temperature (UHT) sterilization, and the pasteurization of various beverages like juices and beer. They are also used for cooling milk and dairy products, in the production of yogurt, cheese, and ice cream, and in the brewing industry for wort heating and cooling. The flexibility of PHEs to adjust capacity by adding or removing plates and their ease of disassembly for cleaning are significant advantages.

In the Food, Dairy, & Beverage industry, gaskets must meet stringent sanitary standards and comply with regulations such as those set by the FDA. They must be manufactured from food-grade materials and often feature crevice-free designs or are secured without adhesives (like clip-on designs) to prevent bacterial growth. Gaskets in this industry face thermal shocks due to frequent cleaning cycles involving hot water or steam followed by cold sanitizing solutions. They also need to resist the chemicals used in Cleaning-in-Place (CIP) protocols, which include alkaline or acidic detergents and sometimes chlorine-based sanitizers. Furthermore, some food products, such as acidic juices or dairy products containing fats, can be aggressive and require gaskets with specific chemical resistance.

The Food, Dairy, & Beverage industry primarily uses food-grade EPDM and NBR gaskets. EPDM is popular for its resistance to hot water, steam, and various cleaning chemicals, and is compatible with acidic products and sanitizers. Food-grade EPDM (EPDMFF) is widely used in pasteurizers and juice heaters. However, EPDM is not suitable for oil- or fat-rich products as it can swell and degrade. NBR (Nitrile) gaskets are preferred for their compatibility with oils and fats, making them ideal for applications involving dairy cream, butter, or oily beverage ingredients. Food-grade NBR (NBRFF) is a standard option. While NBR is effective with fats, it has poorer resistance to strong oxidizers and high heat compared to EPDM. Silicone, particularly FDA-compliant grades, is valued for its temperature resistance and flexibility. Viton (FKM) is used when higher temperature or chemical resistance is needed, such as with certain cleaning solutions or food products with specific chemical properties. HNBR, with food-grade options, is chosen for its resistance to oils and higher temperatures.

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